This is a brief tutorial
to help you get started with your design for Silkscreen
Printing your CD or DVD discs. The information provided here
is based an assumption that you have a reasonable working
knowledge of Adobe Illustrator or similar professional
graphic design programs - the principles are generally the
same.
The most important thing
about designing for Silkscreen Printing is colour
separations. In other words, you must be able to separate
and isolate each individual colour from every other colour
in the design. The easiest way to do this is to design each
colour on its own design layer.
Looking at the layer menu
in the sample design shown below (you can click on the image
to view it full-size), you will see that the design is based
on three colours (109C Yellow, 072C Blue, and White) with
each individual colour being isolated on its own design
layer.
Even though there are
seven horizontal yellow stripes in the sample design, if
they are all the same colour (in this case they are all
Pantone 109C) they all must go on the same design layer. If
one of the yellow stripes was a different shade than the
rest (for example, if one of the stripes was Pantone 102C)
it would have to go on a design layer of its own, and the
design would then be comprised of four separate colours
(109C, 102C, 072C, and White) instead of three.You will also
note that the design layers are positioned below the
template layer - which is exactly how it should be done.

Remember:
There are a maximum of
six colours that can be Silkscreen Printed on your disc
(including white). At CDwest.ca our quotations normally
include up to five colours in the price (including white).
Your design colours must
always be specified as Pantone Solid Coated colours. The
correct designation for Solid Coated colours is C - for
example Pantone 109C.
Unless you are
experienced with Silkscreen Printing design you should not
design using transparencies or other effects that use less
than 100% solid colour; such as drop shadows, gradients, and
half-tones. Even though these effects look smooth and solid
when viewed on your computer monitor, they actually print as
a dot pattern and are very difficult to work with.